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Product Development
Product Development (Mechanical, Electronic & Electro-Mechanical Components)
We provide complete product development services from initial ideas or just basic sketches to fully
functional product, tested, validated and fit for manufacturing. The complete process is program managed
throughout with our detailed project management system – product development with clearly defined work
packages, target gates reviews and milestones. We ensure the design is verified simultaneously through
DFM, DFA, tooling requirements for materials and processes and a simultaneous GD&T analysis.
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Benchmarking
Suryasolutions builds a strong foundation of research and understanding of the target market for any
given project. Our teams with our global partners and associates in Europe, China, India and Japan are
continuously working on latest trends and technologies [which includes materials, processes and
manufacturing technologies]. We carry out regular teardown activities of the latest products also.
We ensure we carry out a detailed and appropriate benchmark study before we start any major design
development project. Alternatively we are also able to provide a comprehensive benchmark report on
any product or technology as per the requirement.
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2D Drawings Creation
We have the capability to perform any 2D - 3D or 3D - 2D (drafting) conversion,
whether an old drawing or a current manufacturing drawing or 2D drawing converted
into any 3D CAD file format. The 2D - 3D conversion is performed according to your
specifications adhering to the international or OEM standards. We have the capability
to handle any size and quantity of project work ranging from simple 2D drawings to complex
assembly drawings and detailed intricate 3D modelling work.
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3D modelling
Our 3D modelling services includes not only converting from 2D to 3D but also 3D modelling
of concepts created as per client requirement or according to international OEM standards.
Our skilled CAD engineers have years of experience in 3D modelling for various OEM’s and
major Tier-1 companies across the world. We ensure our designers consider the manufacturability,
tooling, assembly, locating and fixing aspects into consideration for the 3D modelling.
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Reverse Engineering
We have acquired abundant experience in generating reverse engineering 2D and 3D models of
existing products. 3D models are generated from old or new parts for manufacturing or
improvement purposes or simply to understand the design and technology of the product.
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System Integration
We provide services to develop the complete systems or sub-systems which include integration of
various types of electrical, electronic, electromechanical and mechanical components into a complete
working system. Our goal would be to create common platforms
either using common parts or common processes and develop various derivatives with lower costs.
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Virtual simulations
Virtual simulations [DFA (Design for Assembly) and DFM (Design for Manufacturing)]
We have decades of experience in carrying out virtual manufacturing and assembly simulations
before the design is released for manufacturing. If done correctly, this process could save a
significant amount of costs and time to any organization. They key is to have the experienced
team who are capable of simulating the manufacturing and/or assembly process which will be very
similar to the physical process and are able to identify the potential issues or problems. We
suggest our clients to carry out the virtual simulations simultaneously during the design phase
and reduce the surprises after the design is complete. We have
experience working with major simulation software’s of Catia, NX Unigraphics, VisMockup, etc.
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CAE,CFD Analysis
CAE,CFD Analysis and all other FEA analysis
Our experienced team is capable of all the Finite Element Analysis Services including, but not limited to:
• Stress Analysis (stress, strain, factors of safety, fatigue, creep)
• Vibration Analysis (modal, harmonic, random, transient dynamic)
• Thermal Analysis (conduction, convention, radiation, conjugate heat transfer)
• Seismic Analysis (equivalent static, response spectrum, transient dynamics)
• Impact & Crash Analysis (equivalent static, short duration explicit simulation)
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Prototyping and Testing
We have been working with our partner companies in Europe and Asia to make appropriate prototypes
depending on the requirements.. We are capable of manufacturing prototypes using all the latest
technologies and materials. We work with some of the latest prototyping technologies like Laser melting
(digital additive manufacturing process), Vacuum casting, 3D Printing with various materials,
SLS (Selective Laser Sintering), SLA (Stereolithography), RIM(Reaction Injection Moulding),
machined parts and the standard soft mould injection moulded parts.
The prototypes could either be for simple visualization of the ideas before or
after the design process or to check the fit and function of the designed product or complete validation
of the design which includes durability, effect of aging, or the functioning in different climatic
conditions, etc. We carry out all the testing and validations according to the European and
International Standards and ensure the product is fit for mass production.
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